LAUSR

Abstract Purpose Well‐designed routine multileaf collimator (MLC) quality assurance (QA) is important to assure external‐beam radiation treatment delivery accuracy. This study evaluates the clinical necessity of a comprehensive weekly (C‐Weekly) MLC QA program compared to the American Association of Physics in Medicinerecommended weekly picket fence test (PF‐Weekly), based on our seven‐year experience with weekly MLC QA. Methods The C‐Weekly MLC QA program used in this study includes 5 tests to analyze: (1) absolute MLC leaf position; (2) interdigitation MLC leaf position; (3) picket fence MLC leaf positions at static gantry angle; (4) minimum leaf‐gap setting; and (5) volumetric‐modulated arc therapy delivery. A total of 20,226 QA images from 16,855 tests (3,371 tests × 5) for 11 linacs at 5 photon clinical sites from May 2014 to June 2021 were analyzed. Failure mode and effects analysis was performed with 5 failure modes related to the 5 tests. For each failure mode, a risk probability number (RPN) was calculated for a C‐Weekly and a PF‐Weekly MLC QA program. The probability of occurrence was evaluated from statistical analyses of the C‐Weekly MLC QA. Results The total number of failures for these 16,855 tests was 143 (0.9%): 39 (27.3%) for absolute MLC leaf position, 13 (9.1%) for interdigitation position, 9 (6.3%) for static gantry picket fence, 2 (1.4%) for minimum leaf‐gap setting, and 80 (55.9%) for VMAT delivery. RPN scores for PF‐Weekly MLC QA ranged from 60 to 192 and from 48 to 96 for C‐Weekly MLC QA. Conclusion RPNs for the 5 failure modes of MLC QA tests were quantitatively determined and analyzed. A comprehensive weekly MLC QA is imperative to lower the RPNs of the 5 failure modes to the desired level (<125); those from the PF‐Weekly MLC QA program were found to be higher (>125). This supports the clinical necessity for comprehensive weekly MLC QA.