Liquid metal dealloying (LMD) is a new technology to create porous materials. From a (FeCr)x‐Ni1–x precursor, it is possible to get a bicontinuous structure of FeCr and Mg: a metal–metal… Click to show full abstract
Liquid metal dealloying (LMD) is a new technology to create porous materials. From a (FeCr)x‐Ni1–x precursor, it is possible to get a bicontinuous structure of FeCr and Mg: a metal–metal composite. An etching step removes the Mg solid‐state solution phase to give a metal–air composite. The last step, polymer infiltration, gives metal–polymer composites. Herein, metal–metal, metal–air, and metal–polymer (rubbery or glassy polymers) with three different phase ratios are elaborated by LMD from Ni‐based precursors and their mechanical properties are analyzed. A full polymer infiltration into the pores is obtained and the epoxy polymer properties are not affected by the metallic foam presence. Concerning control of the mechanical properties, the material's second‐phase selection is a key factor. Herein, it is shown that the mechanical properties are easily designed by optimizing phase ratio, ligament size, and second‐phase type and that these materials are promising materials for biomedical applications.
               
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