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Construction of epoxy resin with enhanced flame retardancy, mechanical properties, and satisfactory transparency based on a novel bi‐DOPO and hydrogen‐bonding network

Establishment of high‐performance epoxy resin with satisfactory fire safety, mechanical properties, and excellent transparency is urgently desirable, but still remains significant challenges. Herein, a super‐tough yet high flame retardant epoxy… Click to show full abstract

Establishment of high‐performance epoxy resin with satisfactory fire safety, mechanical properties, and excellent transparency is urgently desirable, but still remains significant challenges. Herein, a super‐tough yet high flame retardant epoxy resin (EP/BTD) was designed and prepared by incorporating bi‐DOPO structure and hydrogen‐bonding networks. Although the phosphorus content was only 0.69 wt% (10 wt% of bi‐DOPO flame retardant [BTD]), EP/BTD‐10 showed a high limiting oxygen index value (33.4%), satisfactory UL‐94 rating (V‐0), and good heat suppression ability (total heat release [THR] and peak heat release rate [PHRR] reduced to 29.0% and 42.2%, respectively). Furthermore, the flame retardant mechanism of EP/BTD was illustrated and attributed to dual‐phase fire‐retardant effect. Additionally, EP/BTD‐7.5 featured notably mechanical properties, of which the tensile strength, elongation at break and impact strength increased by 44.6%, 40.0%, and 232.6%, respectively, due to hydrogen‐bonding network and π–π interaction. More importantly, EP/BTD maintained high visible light transmittance and excellent UV‐blocking properties. In summary, this work provided a guidance for the development of high‐performance epoxy resin and was expected to expand the practical applications.

Keywords: mechanical properties; hydrogen bonding; epoxy resin; resin; dopo

Journal Title: Journal of Applied Polymer Science
Year Published: 2024

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