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Analysis of the Alkali Flow in Ironmaking Reactors by a Thermochemical Approach: Blast Furnace

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Elements like potassium and sodium have a negative impact on the blast furnace performance. Therefore, the flow of alkali metals in and out of the reactor has to be controlled.… Click to show full abstract

Elements like potassium and sodium have a negative impact on the blast furnace performance. Therefore, the flow of alkali metals in and out of the reactor has to be controlled. In the furnace, the chemical and physical properties of K and Na lead to the formation of a circulating movement. To point out the characteristics of this alkali-cycle, a thermochemical model is developed. The program is linked with the databases of Factsage 7.0. Based on a defined standard process, the alkali distribution in particular regions of the reactor is calculated. The results of the calculations show the enrichment of alkalis in the blast furnace, the stability of chosen alkali compounds over the reactor height, and the alkali load in the output flows (slag, metal, and top gas). Furthermore, a modification of the model is done by the addition of halogens (chlorine, fluorine). A significant coherence is observed between the formation of alkali and halogen compounds. The results of the model are compared and confirmed by the validation of investigations on industrial plants.

Keywords: blast; analysis alkali; blast furnace; alkali flow

Journal Title: Steel Research International
Year Published: 2018

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