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Failure Analysis of a Steel Elbow Pipe from a Gas Well

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A steel-type ASTM A234 WPB elbow pipe from a gas well, through which water pressurized at 4 kg/cm 2 and at 10–30 °C temperature was circulated, was perforated, originating a water leakage.… Click to show full abstract

A steel-type ASTM A234 WPB elbow pipe from a gas well, through which water pressurized at 4 kg/cm 2 and at 10–30 °C temperature was circulated, was perforated, originating a water leakage. Several tests were carried out in order to determine the cause of the perforation: Visual and radiographic inspection, chemical analysis, hardness test and microstructure, microscopy and fractographic studies. The presence of CO 2 in the water might be very important for the corrosion phenomenon in the welding area as a result of the presence of a galvanic couple between the weld bead and the pipeline steel. However, the CO 2 was not the only cause of the pipe damage. The fractographic study of the perforations and the flow analysis indicated that cavities have been originated as a consequence of a cavitation–corrosion phenomenon which is a particular erosion process caused by the implosion of gas bubbles on the metal surface.

Keywords: gas well; pipe gas; analysis; steel; elbow pipe

Journal Title: Journal of Failure Analysis and Prevention
Year Published: 2020

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