Growing power densities in the main spindle of machine tools caused by approaches to increase the productivity lead to deflections of the tool-center-point (TCP) and thus limit the achievable accuracy.… Click to show full abstract
Growing power densities in the main spindle of machine tools caused by approaches to increase the productivity lead to deflections of the tool-center-point (TCP) and thus limit the achievable accuracy. In order to optimize the operating point of a spindle in the context of these contrary requirements, effective tools need to be developed. By modeling thermo-elastic effects using a FE approach, interactions of heat sources and sinks can be investigated deeply on the one hand and a model based correction of TCP deflections can be established on the other hand. For a practical use, short computing times as well as precise simulation results are core requirements. In the present paper, an online thermal simulation model is developed, parameterized and validated.
               
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