The orthogonal test was used to optimize the reaction conditions of roasting zinc oxide ore with NaOH aiming to comprehensively utilize zinc oxide ore. The optimized reaction conditions were molar… Click to show full abstract
The orthogonal test was used to optimize the reaction conditions of roasting zinc oxide ore with NaOH aiming to comprehensively utilize zinc oxide ore. The optimized reaction conditions were molar ratio of NaOH to zinc oxide ore 6:1, roasting temperature 450 °C, holding time 150 min. The molar ratio of NaOH to zinc oxide ore was the most predominant factor affecting the extraction ratios of zinc oxide and silica. The mineral phase transformations were investigated by testing the phases of specimens obtained at different temperatures. The process was that silica reacted with molten NaOH to form Na2SiO3 at first, then transformed into Na4SiO4 with temperature rising. ZnCO3 and its decomposing product ZnO reacted with NaOH to form Na2ZnO2. Na2ZnSiO4 was also obtained. The reaction rate was investigated using unreacted shrinking core model. Two models used were chemical reaction at the particle surface and diffusion through the product layer. The results indicated that the reaction rate was combine-controlled by two models. The activation energy and frequency factor were obtained as 24.12 kJ/mol and 0.0682, respectively.
               
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