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Thermodynamic Modeling of Sustainable Non-ferrous Metals Production: Part I

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Demand for nonferrous metals continues to increase globally, as they are essential in a variety of high-tech applications, including in the renewable energy sector. For example, European manufacturing capacity for… Click to show full abstract

Demand for nonferrous metals continues to increase globally, as they are essential in a variety of high-tech applications, including in the renewable energy sector. For example, European manufacturing capacity for Li-ion batteries, which require a substantial amount of metals such as Ni and Co, is expected to grow by more than 15 times the current capacity by 2025; consequently, the consumption of valuable metals is expected to increase drastically. According to the World Bank Commodities Price Forecast (Fig. 1), the prices of Sn, Ni, Cu, Zn, and Pb have been increasing since 2016 and are expected to keep rising until 2025. However, the significant disruption in the commodities supply chain due to the COVID-19 pandemic may have short-term fallouts in the forecasted prices. The global increase in the demand for nonferrous metals has also amplified their recovery from waste streams. In addition to promoting the recovery of resources from waste streams, emphasis is also placed on enabling the prevailing primary resources processing technologies to reduce their environmental footprints and improve their energy efficiency. In 2020, JOM advisors of the Recycling and Environmental Technologies Committee and the Process Technology and Modeling Committee of TMS organized special topics on Cleaner Manufacturing of Critical Metals and Thermodynamic Modeling of Sustainable Nonferrous Metals Production. The latter topic was divided into two parts. Part I constituted articles with a focus on promoting improved and sustainable ways of producing the platinum group metals (PGMs) and rare earth metals (REMs) from different sources. It was published in the July issue of JOM. For Part II, in the present issue, papers covering experimental investigations, thermodynamic modeling, metallurgical process optimization, resource efficiency, and environmental issues, particularly those pertaining to nonferrous metallurgical processes, were invited, and five articles were approved for publication. The papers in this topic are primarily devoted to the development of sustainable methods for producing various nonferrous metals such as Cu, Sn, Pb, Au, etc. from different sources. The first paper, ‘‘Combination of Pyrolysis and Physical Separation to Recover Copper and Tin from Waste Printed Circuit Boards’’ by Wang et al., proposes a combination of pyrolysis and physical separation to recover both metals and nonmetals from waste printed circuit boards (WPCBs). Based on their experimental investigations, they show that up to 95% Cu and 86% Sn can be recovered from WPCBs. Two contributions investigated the recovery of Pb from spent lead-acid batteries. The paper ‘‘Recycling of Spent Lead-Acid Battery for Lead Extraction with Sulfur Conservation’’ by Li et al. proposed a cleaner lead-acid battery (LAB) recycling process via a pyrometallurgical processing route. They present a method for lead extraction from LAB and control of excessive generation of SO2. Xie et al. show in their article entitled ‘‘Recovery of Lead from Spent Lead Paste by Pre-desulfurization and Low-Temperature Reduction Smelting’’ that up to 93% Pb can be The Thermodynamic Modeling of Sustainable Non-Ferrous Metals Production topic was organized by Fiseha Tesfaye, JOM Advisor, Process Technology and Modeling Committee; Alexandra Anderson, Guest Editor, Process Technology and Modeling Committee; and Mingming Zhang, JOM Advisor, Recycling and Environmental Technologies Committee.

Keywords: committee; process; thermodynamic modeling; modeling sustainable; metals production

Journal Title: JOM
Year Published: 2020

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