A topology optimization problem is framed using boundary conditions that involve load magnitude and direction. The generated optimal topology is dependent on the direction of load rather than magnitude. Thus,… Click to show full abstract
A topology optimization problem is framed using boundary conditions that involve load magnitude and direction. The generated optimal topology is dependent on the direction of load rather than magnitude. Thus, for a dynamic situation, multiple optimal topologies are obtained. This study proposes a method to generate a single superior topology using superimposition and post-refinement by Gaussian image-processing technique. The dynamic loading condition is discretized using (a) uniform and (b) performance-based non-uniform criteria. Three image-processing parameters are applied to retain the desired volume fraction and simplify the topology from a manufacturing aspect. A one-degree-of-freedom manipulator link is considered as an example. Solid isotropic material with penalization method is selected to update the design variables. The programmable logic controller with human-machine interface-based experimental setup is used to validate the simulation results. The synthesized topology (50% mass reduction) from the non-uniform increment method performs best among all uniform approaches and individual topologies.
               
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