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An Experimental Investigation of Microwave Developed Nickel-Based Clads for Slurry Erosion Wear Performance Using Taguchi Approach

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In the present work, investigation of slurry erosion wear performance of nickel-based clads on austenitic steel SS-304 substrate has been reported. Clads were developed through microwave hybrid heating technique using… Click to show full abstract

In the present work, investigation of slurry erosion wear performance of nickel-based clads on austenitic steel SS-304 substrate has been reported. Clads were developed through microwave hybrid heating technique using a low-cost microwave oven. The microwave-induced clads were characterized through scanning electron microscope equipped with energy-dispersive X-ray spectroscopy. The tribological properties of clads were determined using a slurry erosion wear testing setup. Experimental trials were conducted as per Taguchi L 27 orthogonal array considering three factors: spindle speed, specimen angle and time of exposure of clad surface to spinning slurry. The developed clads exhibited considerable resistance to slurry erosion; however, higher wear resistance characteristics were observed at lower spindle speed and higher specimen angle. ANOVA results indicated the specimen angle as the most significant factor followed by speed and time. A multiple linear regression equation was obtained to determine the correlation between the parameters. The clad specimens tested at a lower specimen angle were completely damaged due to microcutting, grooves and crater formation.

Keywords: slurry erosion; erosion wear; erosion; based clads; wear performance; nickel based

Journal Title: Metallography, Microstructure, and Analysis
Year Published: 2020

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