LAUSR

Abstract Materials with certain heterogeneous microstructures have been shown to hold a synergistic combination of strength and ductility. In this study, we demonstrate novel transformation pathways for creating such heterogeneous microstructure in Ti-alloys by integrating thermodynamic databases with phase field simulations. The results show that the concentration modulations at different length scales produced by (a) precursory spinodal decomposition in the parent phase and (b) interdiffusion in multi-layers having different alloy compositions can generate effectively hierarchical and gradient α + β two-phase microstructures, with a mixture of fine α precipitate regions and α precipitate-free-zones or coarse α precipitate regions. The novel microstructures produced include “inverted globular α” bi-modal microstructures and gradient microstructures with controlled spatial gradients in particle size and number density of α precipitates. This study may shed light on how to design novel hierarchical and gradient two-phase microstructures with tunable size and density of precipitates as well as the length scale of their spatial heterogeneity for desired properties.