LAUSR

Abstract This paper proposes an innovative Bayesian sequential censored sampling inspection method to improve the inspection level and reduce the sample size in acceptance test plans for continuous lots. A mathematical model of Bayesian sequential censored sampling is built, where a new inspection parameter is created and two types of risk are modified. As the core of Bayesian risk formulas, a new structure method of the prior distribution is presented by combining the empirical distribution with the uncertainty of the estimation. To improve the fitting accuracy of parameter estimation, an adaptive genetic algorithm is applied and compared with different parameter estimation methods. In the prior distribution, a prior estimator is introduced to design a sampling plan for continuous lots. Then, three types of producer's and consumer's risks are derived and compared. The simulation results indicate that the modified Bayesian sampling method performs well, with the lowest risks and the smallest sample size. Finally, a new sequential censored sampling plan for continuous lots is designed for the accuracy acceptance test of an aircraft. The test results show that compared with the traditional single sampling plan, the sample size is reduced by 66.7%, saving a vast amount of test costs.