LAUSR

Abstract Flow patterns of six liquid-liquid systems in a numbered-up microfluidic set-up were studied in this work. Chloroform-water, butyl acetate-water, ethyl acetate-water, kerosene-water, butanol-water and octanol-water were chosen as test liquids. Three distinct flow regimes were observed in the parallelized microfluidic device: slug flow, droplet flow and parallel flow. A uniform flow distribution was achieved in the scaled-out microfluidic device for all observed flow regimes. Flow non-uniformity was determined based on both the volumetric flow rate and slug size/droplet size/interface position for each microchannel. The two-phase interface's position relative to the microchannel walls was considered a criterion for flow non-uniformity measurement in parallel flow. A comprehensive dimensionless analysis was also performed to determine which dimensionless numbers are appropriate for presenting universal flow maps. R e - 0.31 W e 0.41 , W e 0.07 C a 0.31 , R e 0.07 C a 0.41 , C a 0.5 O h - 0.14 , W e 0.25 O h 0.31 and R e 0.5 O h 0.82 were identified as the suitable combinations of dimensionless numbers for proposing generalized flow pattern maps for the numbered-up set-up. For the slug and droplet flow regimes, slug and droplet length and velocity were also investigated.