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Forecast of the remaining lifetime of steel cord conveyor belts based on regression methods in damage analysis identified by subsequent DiagBelt scans

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Abstract Changes of damage to the belt core that are not controlled during the exploitation can lead to dangerous accumulation of the defects (strains) in the cross-section. It can lead… Click to show full abstract

Abstract Changes of damage to the belt core that are not controlled during the exploitation can lead to dangerous accumulation of the defects (strains) in the cross-section. It can lead to serious weakness and even rupture of the belt. Early detection of the microdamage of the covers and evaluation of the increase speed of the damage allows the user to plan maintenance more precisely. Furthermore, it allows more effective cost management when conveyor belt maintenance is scheduled. This paper is based on the data gathered with the use of the DiagBelt mobile system for non-invasive diagnostics of conveyor belts with steel-cord core. The object of the tests comprised a slow-burning ST 3150 conveyor belt, having width B-1200. The tests were performed on a belt conveyor operated in a Polish underground mine. Four tests were performed at different time intervals in order to monitor the development of conveyor belt core damage. The regression model was based on data gathered from several sections of the inspected belt and on three indicators of defects (the sum, the number and the surface of defects). The analysis was performed not only for the linear regression model, but also for the quadratic regression model, which seems to provide promising results.

Keywords: regression; conveyor belts; damage; steel cord; conveyor; analysis

Journal Title: Engineering Failure Analysis
Year Published: 2019

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