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Computationally efficient CFD model for scale-up of bubbling fluidized bed reactors applied to sorption-enhanced steam methane reforming

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Abstract Sorption-Enhanced Steam Methane Reforming (SE-SMR) represents a novel and energy-efficient hydrogen production route with in situ CO 2 capture. A comprehensive Eulerian-Eulerian CFD model of SE-SMR in a bubbling… Click to show full abstract

Abstract Sorption-Enhanced Steam Methane Reforming (SE-SMR) represents a novel and energy-efficient hydrogen production route with in situ CO 2 capture. A comprehensive Eulerian-Eulerian CFD model of SE-SMR in a bubbling fluidized bed reactor, that uses dolomite and other solid sorbents as CO 2 acceptors, has been developed. Kinetic models for steam methane reforming and CO 2 capture have been implemented. In addition, a new particle drag model has been derived from customary formulas in order to reduce the computational cost. Two different scales have been studied: laboratory and semi-industrial. Results of the computation are in good agreement with literature data at both scales (SMR H 2  = 76–78% vs. SE-SMR H 2  = 90–96% dry basis mole fraction). Numerical simulations demonstrate that CO 2 capture is the kinetic limiting step of the SE-SMR mechanism, as compared to steam methane reforming. Temperature is shown to be the key parameter of the SE-SMR chemical process at large scales, and an optimal T  = 625 °C is estimated. Additionally, compared with the classical approaches, the new drag model provides seemingly realistic predictions within the multiple bubble regime, at a low computational cost and using a coarse grid. This represents a further advance for the scaling-up of the reactor to industrial sizes based on numerical simulation.

Keywords: model; methane reforming; steam methane; sorption enhanced

Journal Title: Fuel Processing Technology
Year Published: 2017

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