Abstract The present study describes the influence of β stabilizers (namely Fe and Cr) on the microstructural evolution and mechanical behavior of Ti–6Al–4V alloy fabricated by direct energy deposition. As… Click to show full abstract
Abstract The present study describes the influence of β stabilizers (namely Fe and Cr) on the microstructural evolution and mechanical behavior of Ti–6Al–4V alloy fabricated by direct energy deposition. As the β stabilizer content increases from 1 to 4 wt%, the coarse columnar-grained morphology typical of additively manufactured Ti–6Al–4V is significantly refined, with a columnar-to-equiaxed transition. Furthermore, reheating of the deposited layers by the deposition of overlaying layers during fabrication induces an element partitioning effect, resulting in the formation of fine-grained α and isothermal ω. Hence, the heat profile during direct energy deposition resembles conventional solution and aging treatments. In addition, increasing the amount of β stabilizer steadily increases the room temperature strength of the Ti–6Al–4V alloy. The alloy with 4 wt% Fe showed the maximum strength, of ∼1.5 GPa.
               
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