LAUSR

Abstract Titanium alloy was extensively used in aerospace industrial field. It has a great significance to directly reveal the deformation process as a function of application conditions. This work investigates the real-time deformation behavior of laser direct metal deposited (LDMD) Ti–6Al–4V alloy at 200 °C, using self-developed high temperature in-situ scanning electron microscope (SEM) tensile stage with a controlled heating system. The results showed that the microstructure of the sample comprised of columnar β grains with zigzag grain boundaries decorated by tilted α plates along the building direction. During uniaxial tensile, slip bands develop along the grain boundaries between α plates with increasing stress. Grain boundary sliding contributes to the high tensile elongation. Compared the mechanical properties along transvers tensile with those at room temperature, the tensile stress decreased and displacement increased at 200 °C. Therefore, higher elongation and reduction in cross-sectional area were identified at 200 °C than those at room temperature. The fracture of specimen at 200 °C shows obvious necking character and deep dimples with thin rims. Coalescence of slip bands at α/α interface creates voids and the coupling of voids nucleates micro-crack. α/α grain boundary interface constitutes path to the crack propagation. The high misorientation angle at columnar β grain boundary hinders the cracks propagation. Finally, the cracks accumulate along the columnar β grain boundary leading to fracture.