LAUSR

Abstract Microstructural observations of cross sections of butt joints of Ti-22Al-25Nb (at.%) alloy manufactured using ultrasonic pulse frequency tungsten inert gas welding method at different welding parameters without and with welding wire, the butt joint at 50 KHz pulse frequency with welding wire has the largest equiaxed crystal zone, finest columnar crystals, and improves damage of dendritic crystals and overburning. The tensile strength, yield strength and elongation of butt joint at 50 KHz welding frequency with welding wire are the highest, compared with those of butt joints at other welding parameters without welding wire, and the fracture of it is ductile fracture mode of dimples. Further, fusion zone composed of α2 + β/B2 two phases and heat affected zone composed of α2 + O + β/B2 three phases in the butt joint having the highest tensile strength are determined using X-ray diffraction technology. In this butt joint, the microhardness of heat affected zone is the highest, followed by that of base material, fusion zone lowest.