Abstract The friction stir lap welding (FSLW) joints of Al/Mg dissimilar alloys presented better formation and higher tensile shear strength when the Mg alloy was selected as the upper plate.… Click to show full abstract
Abstract The friction stir lap welding (FSLW) joints of Al/Mg dissimilar alloys presented better formation and higher tensile shear strength when the Mg alloy was selected as the upper plate. Compared with Zn-added FSLW, the Zn-added FSLW assisted by ultrasound further enlarged the effective lap width, improved the mechanical interlocking and attained the finer disperse Mg-Zn intermetallic compounds in the stir zone. The maximum tensile shear strength of the joint assisted by ultrasound and a Zn interlayer reached 268 N/mm. This hybrid process with the ultrasound and the Zn interlayer provides a new method to obtain a high-quality Al/Mg dissimilar welding joint.
               
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