LAUSR

Abstract The purpose of this paper is to explore Dy-free Nd-Fe-B magnetic alloys which could be developed into Dy-free permanent magnets operating at high temperatures. Nd13.5Fe80.5-xB6Tax (x = 0.0–1.2) alloys have been fabricated by melt spinning technique. It is found out that the addition of Ta in Nd-Fe-B alloys improves the extrinsic and microstructural properties resulting in better magnetic properties and thermal stability. The thermal stability of the alloys measured in terms of temperature coefficient of coercivity (β) improved from −0.41%/K for Nd13.5Fe80.5B6 to −0.27%/K for Nd13.5Fe79.9B6Ta0.6 in the temperature range 300–400 K. It is demonstrated that Ta acts as refractory element, which refines grains and reduces the volume fraction of the undesirable non-magnetic phases. As a result the magnetic properties (Br, Hcj and (BH)max) of the alloys are enhanced, however the intrinsic properties (Tc, Tsr) remain unchanged. The domain wall pinning, determined to be the dominant coercivity mechanism in the investigated alloys, also strengthened by the addition of Ta. It is concluded that Ta alloying can improve the microstructures, magnetic properties and thermal stability of the designated alloys. This research may shed light on further research and development of Dy-free high temperature resistant rare earth magnets.