Abstract When the continuum fluid film thickness is comparable with the thickness of the physical adsorbed layer on the solid surface in a line contact, the boundary adsorbed layer will… Click to show full abstract
Abstract When the continuum fluid film thickness is comparable with the thickness of the physical adsorbed layer on the solid surface in a line contact, the boundary adsorbed layer will play an important effect. The present paper presents a multiscale analysis for this hydrodynamics incorporating both the adsorbed layer effect and the continuum fluid hydrodynamic effect. The adsorbed layer flow is described by the nanoscale flow equation; The flow of the intermediate continuum fluid is described by the special flow equation which shows the coupled effect of the adsorbed layer and the continuum fluid. For a strong fluid-contact surface interaction, the calculation results show that for a small value of the compound curvature radius R of the contact surfaces such as on the scales of 0.01 mm and 0.1 mm, the adsorbed layer effect significantly increases the lubricating film thickness in the contact center in a practically wide dimensionless rolling speed range, while for the value of R on the scale of 1 mm, such an adsorbed layer effect is significant only for a low dimensionless rolling speed, however for the value of R on the scale of 10 mm or more, the adsorbed layer effect is largely reduced for a practical dimensionless rolling speed.
               
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