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Effect of shear and tensile-dominant cyclic loading on failure in SnAgCu solder

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Abstract In the first part of this paper the differences between simulated SN-Curves under shearing and tensile cyclic loads are presented and compared with measurements published by A. Deshpande and… Click to show full abstract

Abstract In the first part of this paper the differences between simulated SN-Curves under shearing and tensile cyclic loads are presented and compared with measurements published by A. Deshpande and A. Dasgupta [1, 2]. The measurements under the two load modes are simulated until a significant force reduction. The material model used in this work is based on visco-plasticity extended with an implicit damage formulation, enabling damage-driven cyclic softening of the structure. Additionally, multiaxiality of governing stress state is intrinsically included, with aim to account for different damage evolutions under shear and tensile load cases. The calculated damage paths are investigated and compared with cross-sections. Finally, numerically determined times to failure under different shear and tensile load levels are represented by means of SN-Woehler curves, showing a good agreement with experimental findings. Second part of the paper extends the investigation scope to lifetime prediction of a chip resistor soldered to free expanding PCB subjected to temperature cycling with variation of temperature amplitude, mean temperature and dwell time duration. The component is simulated under different temperature profiles until a specific lifetime reduction is observed. Also in this case, simulated lifetime is compared with measured data, and a good agreement with experimental results is achieved.

Keywords: effect shear; shear tensile; tensile dominant; damage; temperature; dominant cyclic

Journal Title: Microelectronics Reliability
Year Published: 2021

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