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A setup for arc-free reactive DC sputter deposition of Al-O-N

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Abstract Aluminum oxynitride (Al-O-N) is a material suitable for hard, transparent thin films. Its physical properties and structure can be adjusted through the O-to-N ratio. Reactive Direct Current Magnetron Sputtering… Click to show full abstract

Abstract Aluminum oxynitride (Al-O-N) is a material suitable for hard, transparent thin films. Its physical properties and structure can be adjusted through the O-to-N ratio. Reactive Direct Current Magnetron Sputtering (R-DCMS) is a practical, widespread technique for the deposition of coatings. However, it proves to be challenging in the case of Al-O-N. The reason for this is the high reactivity of O2. Poisoning of Al targets by O2 causes formation of insulating oxide islands and consequently leads to target destruction and a failure of the deposition process. Here, we show that with two separate gas inlets for the two reactive gases, a good process stability can be achieved over the entire range of O-to-N ratios.

Keywords: reactive sputter; arc free; sputter deposition; deposition; setup arc; free reactive

Journal Title: Surface and Coatings Technology
Year Published: 2019

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