LAUSR

Abstract Given a fundamental role of automobiles in human society, evaluation of vehicle energy efficiency is of utmost importance. Various reports have been published hitherto concerning well-to-wheel (WTW) fuel consumption at the vehicle operation phase. On the other hand, WTW energy consumption at other lifecycle phases has been scarcely integrated in the assessment of vehicle energy efficiency. Particularly, WTW energy consumption for material structure is significantly associated with fuel economy. As such, this paper firstly analyzes the lifecycle WTW vehicle energy efficiency from the perspective of both material structures at the manufacture phase and fuel consumption at the operation phase for conventional vehicle (CV), electric vehicle (EV), hybrid vehicle (HV) and fuel cell vehicle (FCV). Then, an expected transition of vehicle weight and energy consumption arising from material structural shift through the replacement of steel with aluminum is evaluated. Finally, the overall vehicle energy efficiency in Japan in 2020–2050 is projected. It is discovered that the inclusion of energy consumption for material structure has a significant impact on the determination of the vehicle energy efficiency, particularly for new generation vehicles. WTW analysis at the multiple lifecycle phases may be of use in establishing more comprehensive principles of vehicle energy efficiency.