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Tuning Strategies for Overcoming Fouling Effects in Proportional Integral Derivative Controlled Heat Exchangers

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Fouling is one of the main causes of industrial problems regarding operation and control of shell and tube heat exchangers. Although fouling is a time dependent phenomenon, most papers in… Click to show full abstract

Fouling is one of the main causes of industrial problems regarding operation and control of shell and tube heat exchangers. Although fouling is a time dependent phenomenon, most papers in the literature focus on fouling mitigation in steady-state heat recovery. In this work, a lumped parameter model to describe time-varying conditions and their influence in controller tuning is presented. For each modeling cell, there are four input variables (inlet temperatures and flow rates for shell and tube sides), which generate two output signals (outlet temperatures for shell and tubes). The influence of fouling in process control is evaluated by considering intermediate values of thermal resistance of fouling (Rf), simulating its variation with time. The model was implemented in MATLAB/Simulink, and simulations have been carried out for different periods of operation. A step change was applied in the shell flow rate to evaluate the response in the tube outlet temperature. Results show that periodic fitting in pro...

Keywords: strategies overcoming; heat exchangers; tuning strategies; fouling effects; heat; overcoming fouling

Journal Title: Industrial & Engineering Chemistry Research
Year Published: 2018

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