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A direct foaming approach for carbon nanotube aerogels with ultra-low thermal conductivity and high mechanical stability.

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Thermally insulating materials (TIMs) with ultra-low thermal conductivity, fire-retardancy, and mechanical stability are demanded to improve energy efficiency in many fields, such as petrochemical plants, energy-saving buildings, and aerospace. However,… Click to show full abstract

Thermally insulating materials (TIMs) with ultra-low thermal conductivity, fire-retardancy, and mechanical stability are demanded to improve energy efficiency in many fields, such as petrochemical plants, energy-saving buildings, and aerospace. However, traditional polymer-based TIMs could not meet these demands. Herein, we propose a direct foaming strategy for obtaining carbon nanotube (CNT) aerogels by the gradual expansion of CNT films with H2O2 as a foaming agent at room temperature. The obtained CNT aerogels have hierarchical cellular structures and possess an ultra-low density (4.6 mg cm-3) and thermal conductivity (16.5 mW m-1 K-1) as well as excellent mechanical robustness and fire-resistance. Our results show that such CNT aerogels have promising applications in the field of thermal insulation and present a facile pathway for the design of thermally insulating, fire-retardant materials based on CNTs.

Keywords: ultra low; thermal conductivity; low thermal; direct foaming; mechanical stability

Journal Title: Nanoscale
Year Published: 2021

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