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Coercivity enhancement in heavy rare earth-free NdFeB magnets by grain boundary diffusion process

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Grain boundary diffusion of a Pr3(Co,Cu) eutectic alloy has been performed for coercivity enhancement on Nd-lean Nd10Fe84B6 nanocrystalline ribbons. The coercivity increases from 0.5 T to 2.5 T after 6 h of infiltration… Click to show full abstract

Grain boundary diffusion of a Pr3(Co,Cu) eutectic alloy has been performed for coercivity enhancement on Nd-lean Nd10Fe84B6 nanocrystalline ribbons. The coercivity increases from 0.5 T to 2.5 T after 6 h of infiltration at 600 °C. High resolution electron microscopy and energy dispersive X-ray spectroscopy show that the excess α-Fe present in the initial samples diminishes during infiltration, giving rise to the formation of a Rare Earth-rich RE-Fe inter-boundary phase and a layer of (Nd,Pr)2Fe14B close to the surface of the hard magnetic grains. Such a microstructure favours the coercivity by increasing the nucleation field for reversal magnetization and providing magnetically isolated/decoupled hard grains.Grain boundary diffusion of a Pr3(Co,Cu) eutectic alloy has been performed for coercivity enhancement on Nd-lean Nd10Fe84B6 nanocrystalline ribbons. The coercivity increases from 0.5 T to 2.5 T after 6 h of infiltration at 600 °C. High resolution electron microscopy and energy dispersive X-ray spectroscopy show that the excess α-Fe present in the initial samples diminishes during infiltration, giving rise to the formation of a Rare Earth-rich RE-Fe inter-boundary phase and a layer of (Nd,Pr)2Fe14B close to the surface of the hard magnetic grains. Such a microstructure favours the coercivity by increasing the nucleation field for reversal magnetization and providing magnetically isolated/decoupled hard grains.

Keywords: grain boundary; coercivity enhancement; microscopy; boundary diffusion; coercivity; spectroscopy

Journal Title: Applied Physics Letters
Year Published: 2018

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