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Anomalous Heavy-Oil Rheological Thinning Behavior upon Addition of Nanoparticles: Departure from Einstein’s Theory

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Heavy and extra-heavy oils generally exhibit high viscosity, which is detrimental to their production, transport, and refining. The oil & gas industry has thoroughly investigated the use of chemical agents… Click to show full abstract

Heavy and extra-heavy oils generally exhibit high viscosity, which is detrimental to their production, transport, and refining. The oil & gas industry has thoroughly investigated the use of chemical agents to improve the mobility of these types of low-quality crude oils at the surface as well as under reservoir conditions for many years. In this sense, the main objective of this paper is to provide unexpected experimental evidence of heavy oil and extra-heavy crude oils viscosity reduction resulting from the presence of nanoparticles (NPs) of different chemical natures (SiO2, Fe3O4, and Al2O3), particle size, surface acidity, and concentration at low-volume fractions. The viscosity of the enhanced fluids was measured using a rotational rheometer at shear rates varying between 1 and 75 s−1. Upon addition of NPs, viscosity reduction was observed in all cases evaluated. The maximum viscosity reduction of roughly 52% was obtained at a concentration of 1000 mg/L with 7 nm SiO2 NPs at low shear rate, below 10 s−1, contrary to expectations from Einstein’s viscosity theory in particulate systems. A mathematical model based on a modification to the Pal and Rhodes Model for the viscosity of suspensions is proposed in this work. The said model was validated successfully using experimental data, as evidenced by RSME% values lower than 10%. The importance of our findings lies in the lack of previous experimental and theoretical data in the open literature showing heavy crude oils viscosity reduction in the presence of NPs.

Keywords: viscosity; upon addition; viscosity reduction; heavy oil; oil

Journal Title: Chemical Engineering Communications
Year Published: 2017

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