ABSTRACT The strength differential (SD) effect has been observed in many iron-based metals such as 4310, 4330, maraging steel, and HY80 steels as well as titanium, aluminium 2024-T351, magnesium, and… Click to show full abstract
ABSTRACT The strength differential (SD) effect has been observed in many iron-based metals such as 4310, 4330, maraging steel, and HY80 steels as well as titanium, aluminium 2024-T351, magnesium, and nickel-based super alloys such as aged Inconel 718. Moreover, the SD effect increases with temperature. The Huber–Mises–Hencky (HMH) J2 yield condition is insufficient to simulate the response of metals that exhibit the SD effect. Our work demonstrates the importance of taking into account the SD effect during strength analysis of turbine components. Two yield conditions are considered: the HMH condition and the SD-dependent Burzynski condition. The equivalent stresses produced by these conditions in the elastic state are compared. Plastic zone areas and effective strain values predicted by the two conditions are compared. Our investigation was performed based on thermal-fluid-structure interaction (FSI) analysis of a turbine guide vane made of a nickel-based super alloy that exhibits the SD effect. Conjugate heat transfer analysis was performed, and then elastoplastic stress analysis was performed with boundary conditions obtained from the computational fluid dynamics (CFD) analysis. The paraboloid Burzynski yield condition was implemented in an FE code. Implementation was based on the Euler backward method with consistency tangent moduli evaluated in the explicit form.
               
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