LAUSR

Purpose The purpose of this study is to focus on the developments of carbon fiber reinforced polymer (CFRP) panels with stepwise graded properties on adhesive layer. The various arranges of the graded properties of the adhesive layer have been checked according to experimental results of the literatures and based on applicability. Design/methodology/approach The finite element (FE) models and experimental modal tests of the manufactured CFRP sandwich panel specimens have been investigated. The core thickness, core density and orientation of the fiber direction of the sandwich panel face – sheets have been parametrically checked based on modal behavior. Two fully free and fully clamped boundary conditions (BC) have been checked in stepwise graded adhesive zone (SGAZ) cases and first five non-zero natural frequencies (NF) have been compared. Dynamic response of the SGAZ includes modal analysis and transient dynamic loading have been performed numerically with ABAQUS 6.12 well-known FE code. Findings The first non-zero NF of SGAZ Case 4 was 11.69 per cent higher than homogenous Case 2 and 7.06 per cent lower than Case 1 in fully free boundary conditions. A total of 26.38 per cent is the greatest discrepancy between fist five non-zero NFs of all cases with two BCs (Case 1 vs Case 2 in fully clamped BC). Maximum structural damping behavior and minimum stress picks have been studied during transient dynamic loading analysis of CFRP panel with SGAZ. SGAZ Case 3 (middle adhesive with lower modulus) has increased the maximum structural damping while reducing the minimum out of plain tip displacements during transient dynamic loading by 111.26 per cent in comparison with homogenous Case 2. Also, Case 3 has reduced the Mises stress picks on the adhesive region by 605.68 per cent. Practical implications Making a stepwise graded adhesive region (without any added mass) has been shown that it is a novel and useful way to achieve a wide range of stiffness on CFRP panels. Originality/value Development of the sandwich panels with various stiffness and damping properties.