LAUSR

Purpose This paper aims to examine the dynamic behaviours of a three-dimensional (3D) rod-fastening rotor bearing system (RFBS) with a crack in a fastening rod. Design/methodology/approach Based on the 3D finite element method model and stress analysis of a cracked RFBS, a 3D dynamic model of the RFBS with a crack in a fastening rod is established with considering the initial bending and stress redistribution caused by the crack. A combined numerical simulation technology is used to investigate the dynamic behaviours of the system. Findings The distribution of contact stress between the two disks will be not uniform, and the initial bending of the system will occur due to the presence of a crack. This will lead to the change of system stiffness and the dynamic behaviours such as vibration amplitude, and motion orbits will change significantly. Research limitations/implications A 3D finite element method dynamic model is proposed for the study of dynamic characteristics of complex combined rotor bearing system with cracks. Practical implications It is helpful and significant to master the dynamic behaviours of cracked RFBS. It is helpful to detect the presence of a crack of the rotor bearing system. Social implications Some of the losses caused by crack failure may be reduced. Originality/value The proposed 3D method can provide a useful reference for the study of dynamic characteristics of complex combined rotor bearing system with cracks. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-05-2020-0189