LAUSR

Purpose In real working condition, signal is highly disturbed and even drowned by noise, which extremely interferes in detecting results. Therefore, this paper aims to provide an effective de-noising method for the debris particle in lubricant so that the ultrasonic technique can be applied to the online debris particle detection. Design/methodology/approach For completing the online ultrasonic monitoring of oil wear debris, the research is made on some selected wear debris signals. It applies morphology component analysis (MCA) theory to de-noise signals. To overcome the potential weakness of MCA threshold process, it proposes fuzzy morphology component analysis (FMCA) by fuzzy threshold function. Findings According to simulated and experimental results, it eliminates most of the wear debris signal noises by using FMCA through the signal comparison. According to the comparison of simulation evaluation index, it has highest signal noise ratio, smallest root mean square error and largest similarity factor. Research limitations/implications The rapid movement of the debris particles, as well as the lubricant temperature, may influence the measuring signals. Researchers are encouraged to solve these problems further. Practical implications This paper includes implications for the improvement in the online debris detection and the development of the ultrasonic technique applied in online debris detection. Originality value This paper provides a promising way of applying the MCA theory to de-noise signals. To avoid the potential weakness of the MCA threshold process, it proposes FMCA through fuzzy threshold function. The FMCA method has great obvious advantage in de-noising wear debris signals. It lays the foundation for online ultrasonic monitoring of lubrication wear debris.