For the problem that the self-error of industrial robot calibration device has influence on calibration accuracy, a calibration method of industrial robots based on the principle of Perigon Error Close… Click to show full abstract
For the problem that the self-error of industrial robot calibration device has influence on calibration accuracy, a calibration method of industrial robots based on the principle of Perigon Error Close is proposed. In the method, the theory that the sum of circular indexing interval errors around a circle is zero is applied to robot calibration to improve robot calibration accuracy. The calibration principle of the proposed method is provided in detail and the calibration equation is derived in this paper. The calibration system based on the proposed method was constructed with one semiconductor laser and two position sensing detectors (PSDs) fixed on a rotary table. Based on the position error data obtained from laser spot position on the PSDs, the robot kinematics parameter errors were identified by using Levenberg Marquardt (LM) algorithm. The robot calibration experimental setup was constructed and the related verification experiments were carried out. The model parameter identification experiment validates the feasibility of the proposed method for industrial robot calibration. The calibration compensation experiment results of industrial robots show that the maximum position error of the robot is reduced by 71.9% and the average position error is reduced by 77.8%, which validates the effectiveness of the proposed method for industrial robot calibration.
               
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