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Electrothermal Stress Analysis and Lifetime Evaluation of DC-Link Capacitor Banks in the Railway Traction Drive System

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In the railway traction drive system, the reliability of DC-link capacitor banks faces enormous challenges due to the multioperation conditions, the complex physical structures, and the safe operation requirements. Considering… Click to show full abstract

In the railway traction drive system, the reliability of DC-link capacitor banks faces enormous challenges due to the multioperation conditions, the complex physical structures, and the safe operation requirements. Considering these issues, this article proposes a reliability evaluation method of the DC-link capacitors banks to provide a guideline for preventive maintenance in the traction drive system. In the electrothermal stress analysis, different from the conventional methods, the dynamic power loss profile is obtained by the sliding-window discrete Fourier transform (DFT), and the equivalent series resistance is fit by the neural network. Afterward, a bidirectional thermal model is established to estimate the thermal stress under the dynamic power losses, considering the impact of thermal capacity, thermal coupling, and air-cooling heat dissipation. In addition, according to the stability analysis and the rated temperature limitation, an end-of-lifetime standard that meets the safe operation requirement of the train is first proposed, thereby evaluating the lifetime bottleneck of the DC-link capacitor banks. The evaluation results can provide a reference to use the low-cost on-condition maintenance instead of scheduled maintenance in the railway traction drive system. Furthermore, a prototype experiment is performed to verify the effectiveness of the electrothermal stress model.

Keywords: link; drive system; traction drive

Journal Title: IEEE Journal of Emerging and Selected Topics in Power Electronics
Year Published: 2021

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