LAUSR

Sanding is a common yet important task in the manufacturing of many wooden objects (e.g. furniture, decoration box), where the coated layer attached on objects is removed after the interaction with sanding belts. Existing sanding operation is heavily dependent on manual works, which is highly labor-intensive and with the low consistency of quality, and the issues of safety and health also arise after continuous working in the noisy and dusty environment. To deal with the aforementioned, this paper presents the development of a new autonomous sanding robot. The autonomous capability of the developed robot is reflected in the whole procedure of sanding. In particular, the CAD model of the target object is automatically constructed with the structured-light technology, and the sanding behavior on the target surface is self-regulated under the desired impedance model. Such feature makes the robot capable of working towards uncertain objects with minimum human involvement. The proposed impedance controller has the model-free advantage, by using the adaptive neural networks (NNs) to compensate the uncertain dynamics and the unknown disturbances online. The stability of the closed-loop system is rigorously proved with Lyapunov methods, and experimental results on different objects are presented to validate the performance of the developed robot. The implementation of the developed robot can systematically address the problems associated with manual works. Note to Practitioners—The current working environment of sanding is not healthy or safe to humans, due to the nature of noise, dust, high-speed sanding belt. By controlling the robot to autonomously perform sanding tasks can keep humans away from such environment and hence systematically address the issues of health and safety. This paper presents a new impedance control method for sanding robot. In impedance control, the control goal is specified as a dynamic relationship between the contact position and the interaction force. In this paper, the contact position is determined by using the 3D vision sensor, while the interaction force is regulated by referring to the human experience. In addition, the influence caused by unmodeled factors (e.g. unknown dynamics of the sanded object) is also dealt with by using the techniques of NNs. Such setting can effectively guarantee the sanding quality and also avoid the physical damage to the sanded object. Therefore, it lays the foundation for the autonomous robotic sanding.