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System Optimization: High-Frequency Buck Converter with 3D In-Package Air-Core Inductor

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In this work, we present the analytical model of buck converter with 3D in-package air-core inductor (150 μm thick). To optimize the power efficiency at a targeted power density, models… Click to show full abstract

In this work, we present the analytical model of buck converter with 3D in-package air-core inductor (150 μm thick). To optimize the power efficiency at a targeted power density, models including 3D inductor and power switches are developed. Compared to 3D EM simulation, the proposed inductor model has a modeling error within 12% for the inductance calculation. With the proposed design methodology, an inductor with Q-factor up to 35 @ 300 MHz is achieved. From the system aspect, the loss breakdown in the integrated power converter is investigated. A 0.5-ratio buck converter can reach 88.5% efficiency @ 1–5W/mm2 based on the optimized inductor designs, with output voltage ranging from 0.7 V to 0.9 V and based on 28 nm CMOS.

Keywords: buck converter; air core; converter package; inductor; converter; package air

Journal Title: IEEE Transactions on Components, Packaging and Manufacturing Technology
Year Published: 2021

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