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Optimal Control of Active Cell Balancing: Extending the Range and Useful Lifetime of a Battery Pack

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The range of electric vehicles (EV), especially those powered by aged battery packs, is partly limited by cell-to-cell imbalance, i.e., the weakest cell determines the performance of the entire battery… Click to show full abstract

The range of electric vehicles (EV), especially those powered by aged battery packs, is partly limited by cell-to-cell imbalance, i.e., the weakest cell determines the performance of the entire battery pack. Active cell balancing can mitigate these differences, but balancing ad hoc discrepancies in voltage or state-of-charge (SoC) does not necessarily result in the best performance in terms of range. This brief employs a distributed feasibility approach to retrieve the maximum range and corresponding balancing currents for a specific scenario. Moreover, using aging data from literature and a real-time applicable model-predictive-controller, a lifetime projection is made on the benefits of active cell balancing, which shows that a significant extension of End-of-Life (EoL) is achieved, i.e., 10% for the considered example. Finally, we show when and why the applied balancing controller, which can effectively balance a battery pack using balancing currents with a maximum $C$ -rate of only 1/ $50C$ , performs better than others in terms of maximizing the range.

Keywords: cell; active cell; cell balancing; battery pack; range

Journal Title: IEEE Transactions on Control Systems Technology
Year Published: 2022

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