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An Online Condition Monitoring Method for Series-Connected IGBTs to Avoid Cascading Failure

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The series-connected insulated gate bipolar transistors (IGBTs) have numerous applications in industry and research fields. One of the risks of the resultant series high-voltage switch (RSHVS) is the IGBTs short-circuit… Click to show full abstract

The series-connected insulated gate bipolar transistors (IGBTs) have numerous applications in industry and research fields. One of the risks of the resultant series high-voltage switch (RSHVS) is the IGBTs short-circuit failure. The number of the IGBTs in an RSHVS is usually designed with an appropriate voltage derating factor to make it resilient against a limited number of the IGBTs short-circuit failures. However, by the increased number of failures, the withstand voltage of the healthy IGBTs finally violates the IGBTs’ tolerable voltage in the off-state. In such conditions, a cascading failure occurs and breaks all remaining healthy IGBTs. In this article, we propose a condition monitoring (CM) method to avoid cascading failure in RSHVSs. The proposed method works based on the change of the rising edge of the load current in the RSHVS turning-on time. It will be shown that, when some of the IGBTs in the series structure fail short, the turning-on time of the RSHVS increases. Thus, the rising edge of the current also increases that leads to the decrement of high-order harmonics magnitude. The proposed CM analyzes such harmonics and provides a constant voltage as the CM output. The performance of the proposed CM is evaluated using simulations and experiments for an RSHVS consisting of eight IGBTs.

Keywords: series; voltage; failure; cascading failure; method; series connected

Journal Title: IEEE Transactions on Industrial Electronics
Year Published: 2023

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