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Highly Sensitive and Stretchable Ultrasonic Transducer Array for Object Internal Characteristics Detection in Robotics

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This article presents a novel stretchable ultrasonic transducer array with high-pressure resistance and sensitivity for the integration of robotic arm to detect internal characteristics under complex-shaped surfaces. The proposed transducer… Click to show full abstract

This article presents a novel stretchable ultrasonic transducer array with high-pressure resistance and sensitivity for the integration of robotic arm to detect internal characteristics under complex-shaped surfaces. The proposed transducer array has a $3\times $ 3 array of 1–3 composites that use bidirectional stretchable electrodes to enhance its stretchability and a pressure block to improve resistant force. Exploiting the Ag nanoflakes as the material of electrodes improves the interfacial bonding with polymer substrate. A low-cost fabrication method is developed to fabricate the ultrasonic transducer array. Experimental tests showed that the fabricated ultrasonic transducer array has good electromechanical coupling ( $k_{\mathrm {eff}}$ = 0.56), wide bandwidth (31%), negligible crosstalk (−81 dB), and over 40% stretchability. Nine elements are used to cross-locate the structure characteristics within an object based on the flight of time difference. The experimental results demonstrated that the cross-positioning method has over 90% accuracy for object internal characteristics detection. Therefore, our developed stretchable ultrasonic transducer array would have great potential to significantly advance object identification, sorting, and assembly applications in automated robotics.

Keywords: robotics; transducer; transducer array; ultrasonic transducer; stretchable ultrasonic

Journal Title: IEEE Transactions on Instrumentation and Measurement
Year Published: 2023

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