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Additive Manufacturing of E-Plane Cut Dual-Mode X-Band Waveguide Filters With Mixed Topologies

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In this article, the design and realization of low-loss 3-D printed waveguide filters in the X-band are discussed. Multiple transmission zeros (TZs) are introduced by using symmetrical TE301/TE102 dual-mode cavities.… Click to show full abstract

In this article, the design and realization of low-loss 3-D printed waveguide filters in the X-band are discussed. Multiple transmission zeros (TZs) are introduced by using symmetrical TE301/TE102 dual-mode cavities. The design flexibility is enlarged by adding classical triplet and quadruplet sections that are combined with the dual-mode blocks. The coupling matrices of all topologies are derived, and the fundamental limitations are presented. All proposed filter setups are symmetrical and can, therefore, be cut in the $E$ -plane. This allows the application of low-cost fused deposition modeling (commonly known as FDM) additive manufacturing techniques. The galvanization process to achieve a high conductivity surface will be discussed as well. The measurements show good agreement with the simulation, while $Q$ -factors of up to 2000 can be achieved.

Keywords: tex math; waveguide filters; inline formula; additive manufacturing; dual mode; mode

Journal Title: IEEE Transactions on Microwave Theory and Techniques
Year Published: 2020

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