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An Alternative IPT Pickup Controller for Material Handling Using a Current Doubler

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Inductive power transfer systems deployed in material handling have traditionally used parallel-tuned (current-sourced) boost regulators to independently control and regulate the load on each secondary. This paper evaluates the current… Click to show full abstract

Inductive power transfer systems deployed in material handling have traditionally used parallel-tuned (current-sourced) boost regulators to independently control and regulate the load on each secondary. This paper evaluates the current doubler as an alternative parallel-tuned secondary controller within this application to better match the current and voltage requirements in the secondary resonant tuning network in high-power applications. This enables designs that enable the secondary magnetic pickup to achieve a smaller profile and fit within typical space constraints of material-handling vehicles. This paper presents the design approach needed for this regulator and compares its operation and performance against a traditional boost controller using both the simulation and the measurement of two built 5-kW secondary regulators. The current doubler naturally achieves a lower output ripple due to its interleaved switching and is found to have a comparable efficiency to the boost controller but requires slightly more components.

Keywords: material handling; current doubler; doubler alternative; controller; pickup

Journal Title: IEEE Transactions on Power Electronics
Year Published: 2018

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