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Extrusion of unleavened bread dough: Experiments and simulations

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An experimental and numerical study on ram extrusion of bread dough was conducted in order to develop predictive models for the pressures involved, as well as the deformation of the… Click to show full abstract

An experimental and numerical study on ram extrusion of bread dough was conducted in order to develop predictive models for the pressures involved, as well as the deformation of the extruded dough. Such studies are needed as high pressures can potentially lead to significant degassing, tearing, and shearing of the dough and hence poor bread quality; the latter limits the use of extrusion processes which would otherwise be a cost-effective forming process. A laboratory extrusion rig was designed, with dies of varying angles and exit radii. Rate dependent behavior was observed from tests conducted at different extrusion speeds, and higher extrusion pressure was reported for dies with smaller exit radius or larger die angle. A simulation of extrusion was performed to predict the extrusion pressure as well as the extrudate swell, as a function of die geometry and extrusion rate. A continuum approach was taken in the constitutive model of dough which is a starch filled system in a protein matrix. A nonlinear v...

Keywords: unleavened bread; bread dough; dough experiments; extrusion unleavened; extrusion; experiments simulations

Journal Title: Journal of Rheology
Year Published: 2017

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