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Study on new frequency conversion control system and power balance control method of dual-motor for shearer traction unit

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The drive system of shearer traction unit is affected by complex load interference and system structure, which results in the problem of unbalanced power of dual-motor of shearer traction unit.… Click to show full abstract

The drive system of shearer traction unit is affected by complex load interference and system structure, which results in the problem of unbalanced power of dual-motor of shearer traction unit. A new type of dual-motor frequency conversion control system for shearer traction unit with “common rectification and dual inverters” is designed. And a dual-motor power balance control method based on particle swarm optimization torque cross-coupled control is proposed. The new frequency conversion control system adopts a parallel structure of two inverter circuits with a common DC bus. Particle swarm optimization is used to optimize the PID control parameters of torque cross-coupling control, which solves the problem that it is difficult to gain optimal PID parameters. The control model is established using Matlab/Simulink simulation software. The proposed control method and the master-slave control method are compared by simulation. The results show that the control effect of proposed control method is better synchromization and power balance effect than the master-slave control method. The proposed control method is applied to dual-motor control of shearer traction unit for experimental verification. The results indicate that the proposed power balance control method realizes that the output torque ratio of dual-motor is between 0.9 and 1.1.

Keywords: control method; control; traction unit; shearer traction; dual motor

Journal Title: Advances in Mechanical Engineering
Year Published: 2022

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