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Fitting and prediction of the crushing process for Al–Zn–Mg alloy thin-walled double-cell profiles

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The properties of crushing and absorbing energy are important for the security of automobiles. In this work, the crushing curves and section features of Al–Zn–Mg alloy twin-cell thin-walled profiles were… Click to show full abstract

The properties of crushing and absorbing energy are important for the security of automobiles. In this work, the crushing curves and section features of Al–Zn–Mg alloy twin-cell thin-walled profiles were studied in detail. The crushing process comprises four typical stages: near-elastic deformation, hinge forming, hinge tightening, and folding stages. It was found that, in the near-elastic stage, the relationship between crushing force and displacement is approximately linear. The crushing moment in the hinge-forming stage conforms to the principle of conservation. The crush curve in the hinge-tightening stage conforms to the cosine hypothesis. The folding stage involves a repetition of the hinge-forming and hinge-tightening stages. Moreover, numerical models of these stages are built and compared with measured data to demonstrate the accuracy and validity of these models.

Keywords: cell; hinge; stage; thin walled; hinge forming; crushing process

Journal Title: Advances in Mechanical Engineering
Year Published: 2022

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