To smelt high phosphorus hot metal effectively, a new flux named Red Mud (RM) was applied in steelmaking to form CaO– FeO–SiO2–Al2O3–Na2O slag. Good slag fluidity and dephosphorization effects can… Click to show full abstract
To smelt high phosphorus hot metal effectively, a new flux named Red Mud (RM) was applied in steelmaking to form CaO– FeO–SiO2–Al2O3–Na2O slag. Good slag fluidity and dephosphorization effects can be achieved when using RM-based flux in simulated steelmaking for high phosphorus hot metal. The dephosphorization rates of the RM-based flux were all greater than 82%. Especially, when RM:CaO=1:1.2, high dephosphorization rate (~95%) and low final [P] (=0.02%) was achieved in the situation of high [C] =1.36%. This is of great importance for the production of clean steel. The P2O5 content in the P-rich phase in RM-based slag can reach 29.1 wt%, far higher than the 9.1 wt% in lime-based slag.
               
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