LAUSR

In response to the unclear issue of whether the dynamic cutting performance and structural parameters of an industrial hemp blade, which was developed earlier based on the bionic prototype of the batocera horsfieldi, can be optimized in actual working conditions, this paper analyzes the effective clamping conditions of a reciprocating double-acting cutting blade for stalks and the cutting motion. To investigate the effect of different structural and motion parameters, as well as their interactions, of the bionic blade on cutting energy consumption, bionic blades with different combinations of tooth pitch and tooth angle were designed. A Box–Behnken response surface method with three factors and three levels was used to design an experimental scheme. Utilizing rigid-flexible coupling numerical simulation technology, numerical simulation experiments were conducted to investigate the cutting performance of industrial hemp stalks using the blade. A regression model for cutting energy consumption was established, and variance analysis indicated that tooth angle, speed ratio, and the interaction between tooth angle and speed ratio had an extremely significant effect on the regression model. The primary and secondary orders of factors affecting cutting energy consumption were determined to be: speed ratio > tooth angle > tooth pitch. Through optimization, the optimal parameter combination was found to be a blade tooth pitch of 6.61 mm, a tooth angle of 30°, and a speed ratio of 1.62. Under these conditions, the cutting energy consumption was 3947.99 mJ. The optimized parameters were verified through numerical simulation cutting experiments, and the results showed that the error compared with the optimization results was only 8.16%. This indicates that the optimization results have high credibility and further verifies the reliability of the model. This study can provide a reference for the development of cutting devices for industrial hemp harvesters and the selection of motion parameters.