LAUSR

In order to obtain high-performance aluminum alloy parts fabricated by selective laser melting, this paper investigates the relationship between the process parameters and microstructure properties of AlSi10Mg. The appropriate process parameters are obtained: the layer thickness is 0.03 mm, the laser power is 370 W, the scanning speed is 1454 mm/s, and the hatch spacing is 0.16 mm. With these process parameters, the ultimate tensile strength of the as-printed status is 500.7 ± 0.8 MPa, the yield strength is 311.5 ± 5.9 MPa, the elongation is 7.7 ± 0.5%, and the relative density is 99.94%. After annealing treatment at 275 °C for 2 h, the ultimate tensile strength is 310.8 ± 1.3 MPa, the yield strength is 198.0 ± 2.0 MPa, and the elongation is 13.7 ± 0.6%. The mechanical properties are mainly due to the high relative density, supersaturate solid solution, and fine dispersed Si. The supersaturate solid solution and nano-sized Si formed by the high cooling rate of SLM. After annealing treatment, the Si have been granulated and grown significantly. The ultimate tensile strength and yield strength are reduced, and the elongation is significantly improved.