LAUSR

Laser cladding is a promising surface modification technology to fabricate high-performance parts. However, defects such as porosity, cracks and residual tensile stress are easily produced in laser cladding, leading to significant property reduction and poor reliability. In this study, laser cladding with multidimensional high-frequency vibration was investigated. The effects of multidimensional high-frequency vibration on the improvement of microstructure and mechanical properties were analyzed and discussed based on the vibration-assisted laser cladding experiments. In addition, a numerical model was conducted to help understand the significance of the vibration on flow field and temperature field. Results show that 3D vibration led to the primary dendrite spacing reduction from 11.1 to 6.8 μm, microhardness increase from 199 to 221 HV0.2, and a nearly 110% improvement in the elongations. The findings of this study confirmed the significant benefits of multidimensional high-frequency vibration applied in laser cladding and provided a basis to uncover the underlying mechanisms of multidimensional vibration on the rapid melting and solidification.