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Properties of Ceramic Coating on Heating Surface of Waste Incineration Boiler Prepared by Slurry Method

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In order to alleviate the problem of high-temperature fly ash corrosion and slag on the heating surface of a high-parameter waste incinerator, a ceramic coating material that can be prepared… Click to show full abstract

In order to alleviate the problem of high-temperature fly ash corrosion and slag on the heating surface of a high-parameter waste incinerator, a ceramic coating material that can be prepared in situ on the heating surface by the slurry method was studied. The ceramic coating can be formed by sintering at a lower temperature of 750 °C. Its surface and profile are very dense, and the porosity is less than 1%. The mechanical properties test results show that the ceramic coating can withstand 60 cycles of water-cooled thermal shock at 700 °C, and the bonding strength is 25.14 ± 2.21 MPa. It will not fall off in a large area when subjected to pressure load, and it has a certain degree of processable plasticity. High-temperature wettability experiments show that the ceramic coating has lower liquid-bridge force, smaller adhesion area, and shorter fouling cycle for molten corrosive fouling, and potential self-cleaning properties. Its practical mechanical properties make the coating valuable for production applications and meet expectations, and excellent antifouling properties to reduce average fouling thermal resistance and corrosion.

Keywords: ceramic coating; waste; heating surface; slurry method; surface

Journal Title: Materials
Year Published: 2022

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