LAUSR

Due to the production process, reinforcing steel bars possess an inhomogeneous microstructure associated with different material properties over the cross-section (e.g., hardness, ductility or strength). Furthermore, the surface required for the bond has a negative effect on the fatigue behavior. The first investigations were carried out in the 1970s and detected the fillet radius r as a key influencing factor. Until now, few studies had been carried out that investigate the quantification of the surface properties on the fatigue behavior, and none of them compared these properties with the local strengths of the material. The current paper presents the first results of a reverse-engineered reinforcing steel bar based on a previously performed laser scanning process. The rebar models were used to calculate the notch stress factors for different diameters based on von Mises stresses taken from FEM simulations. The notch stress factors showed a functional relationship with the fillet radius, which was already shown in the literature. Further experimental investigations on the fatigue and tensile behavior of the structural components in the investigated Tempcore® rebars were carried out on microstructure specimens eroded by WEDM. The results of the tensile tests were used to derive a yield and tensile strength distribution in the cross-section. Depending on the microstructure, a yield strength between 415 N/mm2 (ferrite/pearlite core) and 690 N/mm2 (tempered martensite surface) was found. The acting notch stresses show a logarithmic dependency of the fillet radius, but do not reach the material strength of the surface.